Usina of Asphalt Magnum 140
- Assembling in just 2 days
- Production of up to 140 ton / h
- Operation fully automated
The VDA 600 (on crawlers) and the VDA 621 (on tires) are versatile equipment that offer both robustness and agility and can be used for various applications, which brings to the contractor the best results on their projects.
The Series 600 Pavers are designed to work with a Tamper, which is a device that ensures excellent pre-compacting, homogeneity, and a smoother and better finished surface, while merging excellent finish, high reliability, and low maintenance cost.They have a hydraulically extendable screed that is capable of reaching a paving width of up to 6.05 meters.
Detalhe Produto
Components
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- • Hydrostatic Transmission - made with a Sauer Danfoss axial piston pump, planetary gear box, safety brakes, parking brakes, and final drive by chains.
- • Greater durability - High Power ASA 140 chains, specially designed for heavy-duty work.
- • Reliability and simple maintenance.
- • Control of direction by a steering wheel and forward control by a mechanical joystick.
- • Hydraulic motor far from the asphalt mix.
- • Full hydraulic traction
- • Working speed:
- - VDA 600: from 0 to 33 m/min (108 ft/min)
- - VDA 621: from 0 to 54 m/min (177 ft/min)
- • Displacement speeds:
- - VDA 600: from 0 to 66 m/min (2.46 miles/h)
- - VDA 621: from 0 to 7 km/h (4.00 miles/h)
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- VDA 621
- • Load distribution on three axless - ensures good stability for the equipment and a better load distribution.
- • 1100 x 22 tires - ensure a larger contact area with greater traction strength. Low replacement cost and high availability in the market.
- • Equalizer-type front wheels - 500-mm (20”) diameter double wheels and a 230-mm (9”) tire width with 85 Shore A hardness. Hydraulic cylinders controlled by the operator's steering wheel do the directional steering.
- • Wheels are equipped with a cleaning system.
- • Extremely short turning radius due to the adjustment of the differential turn between the wheels.
- VDA 600
- • Truck with D4 traction system - proven durability in heavy-duty services, it provides superb performance in traction and displacement. The truck is equipped with polyurethane shoes.
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- Two mix conveyors and two screw conveyors with an interconnected drive by a box with two hydraulic motors.
- • 600 mm (1'.11.5/8")-wide mix conveyors.
- • Independent floodgates with flow regulators.
- • Two electro-mechanical sensors are used to control the volume of asphalt mix on the compacting screed located on the ends.
- • Both automatic and manual operational mode.
- • Brace rollers with reinforced rotary joints, equipped with an exclusive cleaning system.
- • Unloading zone with inclination - keeps material from accumulating.
- • Easy access for maintenance of the front conveyor.
- • The screw conveyors, 400 mm (1'.3.3/4") in diameter, are made of highly resistant, cast material with a minimum hardness of 500 HB.
- • Roller sleeves with double sealing system of the labyrinth type.
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- VDA 621
- • Excellent driveability and operational comfort - hydraulic steering with oil flow adjustment to the equalizing cylinders.
- • Controlled by operator's steering wheel.
- • Forward hydraulic pedal - controls the equipment's forward speed.
- • Automatic preset system - work speed and applications.
- VDA 600
- • Steering unit by means of a hydraulic joystick with control valves that actuate directly on the hydraulic motors by varying the oil flow.
- • Operator uses the joystick for steering the equipment.
- • Automatic preset system for work speed and applications - this system makes it possible to adjust the work speed so that it is interconnected with the other essential operational functions such as vibration, floatation, and actuation of the conveyors in order to ensure a condition of uniform work.
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VDA 621
- • Control station, seat, and canopy can all be slided sideways on tracks. The dislocation is very smooth and gives options for various positions for working.
- • The control station has a side dislocation of 30 cm (12") out from the machine that gives the operator a better vision of the work.
- • Great vision of the area, completely free of obstacles.
- • Individual canopy with height adjustment.
- • Rotating beacon light as required by traffic norms.
- •Access stairs and guardrails at the control station ensure the operator's safety.
- • Extendable illumination system - offers perfect visibility of the road and alignment. Covers the front and rear part of the equipment at the same time.
- • The back of the operator's seat can be adjusted, offering greater comfort and a better ergonomic performance.
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- • Complete panel with all of the controls and instruments required for the equipment's operation, such as:
- - Pressure Gauge: indicates the pressure of the hydrostatic system, also serving as an indicator of the correct operation of the truck/paver set.
- - Function Indicator: shuts down due to low oil pressure, battery failure, high water temperature, and return filter blockage.
- - Tachometer, hour meter, fuel level, water temperature, and oil pressure of the diesel engine.
- • Functions: starter, stop button, indicator light of the neutral for the hydrostatic system, screw conveyor switch, flotation switch, up and down of the screed, opening and closing of the screed, work lights and warning lights, opening and closing of the mix hopper, control of the vibrators, pavement thickness control, speed control (high/low), horn, diesel motor accelerator, and forward and reverse transiting.
- • Protection cover against vandalism and padlock.
- • Protection system with filament-type vehicle fuses.
- •Job-site Floodlights.
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- • Two gear pumps for powering the motors of the mix conveyors and screw conveyors.
- • Two gear pumps for powering the mix hopper, steering system, vibrators, floating screed, electronic grading, lifting, and screed opening.
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- • Tank capacity: 300 liters (80 gl - US).
- • Triple filtering system of the suction and return flow, with absolute filtering of 10 mm.
- • Drain.
- • The tank opening has a filter and padlock.
- • Painted on the inside with a coat of antirust epoxy.
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- • Tank capacity: 100 liters (26.4 gl - US).
- • Galvanized sheet metal.
- • Drain.
- • Fuel cap with key lock.
- • Connection and hose for cleaning the machine and lubricating the hopper, conveyor, and screed.
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- • 12 Vcc;
- •150 A maintenance-free batteries.
- • Complete wiring and single harness. Identification labeled right on the wires.
- • Central distribution box with IP 55 level of protection.
- • Main switch.
- • 4 front lights and 2 rear lights.
- • 1 yellow rotating beacon light.
- • 2 warning blinking lights at the width of the machine.
- • Control panel night light.
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- • Hydraulically variable width between 2.5 (8'.2.7/16") and up to 4.75 meters (15'.7") and may reach up to 6 meters (19'.8.7/32") with mechanical extensions.
- • Independent inclination adjustment of the screed extension sections.
- • Adjustment of the screed's transversal section from 2% to 4%.
- • Mechanical adjustment of the screed's attack angle.
- • The opening and closing controls of the screed and the adjustment of the grading system are located both on the screed and on the control panel, which makes it possible to operate them from either place.
- • Vibrators with frequency variation.
- • Screed extensions with heating and vibration.
- • The screed is heated by LPG with automatic lighting.
- • Guardrails and steps for safety.
- • The screed comes with protection covers and a rubber curtain.
- • Reinforced side ski with adjustable height.
- • Electronic leveling system.
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- • Capacity of 12 metric tons (13.22 ton/h - US).
- • Dumping by cylinders.
- • Supported on rubber pads.
- • Effective unloading of material.
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This system releases the weight of the screed so that it "floats" over the asphalt concrete with the lowest angle of attack as possible, favoring the perfect paved surface finish as well as improving the traction and the response time to changing the thickness applied.
With the floating system, the paving thickness is adjusted by the inclination of the screed in relation to the ground (angle of attack), increasing or reducing the layer of pavement.
- Main advantages:
- • Better surface finish.
- • Greater uniformity of the pavement thickness.
- • Contributes to a greater pre-compaction level.
- • Makes it possible to work with all paving thicknesses, from 15 mm (19/32") up to 300 mm (11.13/16").
- • Provides the option of the equipment to adjust to different types of mixes, especially low-density mixes such as soil-cement.
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- • This exclusive system makes it possible to change the traction system from tires to crawlers, or vice-versa, in only two days.
- • The chassis of the equipment is one and adaptable, which makes it possible to receive both traction by crawlers and traction by wheels.
- •Its single hydraulic system simply requires the substitution of the positive traction, installed on the machines with tires, for a differential flow valve, installed on the machines with crawlers.
- • The steering system needs the steering wheel installed on the machines with tires to be replaced for a hydraulic joystick installed on the machines with crawlers.
- • The tire traction system, made up of rear tires and front dual wheels, is substituted for trucks or vice-versa.
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- • Preset System - interconnects all of the essential functions of the equipment, ensuring maximum paving quality.
- • Screw conveyor system linked to the floatation of the screed - makes sure that the floatation system is always on when the machine is in operation.
- • The signals of the electronic grading system are blocked when the machine is in neutral, awaiting more mix or on standby.
- • The parking brake is automatically actuated when the equipment is put in neutral.